Denyo GAW-185ES2 Manuel d'instructions

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Reference No. D18413 01204
Soundproof Gasoline Engine-Driven DC Welder
Instruction manual
GAW-185ES2
For ensuring safety, make sure to read this manual prior to use of the machine.
For ensuring safety, be sure to observe precautions given under headings DANGER and CAUTION.
For ensuring safety, keep this manual in a place of easy access, to permit reference to it whenever it is needed.
Denyo
Co., Ltd.
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Résumé du contenu

Page 1 - Instruction manual

Reference No. D18413 01204 Soundproof Gasoline Engine-Driven DC Welder Instruction manual GAW-185ES2  For ensuring safety,

Page 2 - This instruction manual …

Names of components GAW-185ES2 - 7 - 1. Names of components 1-1 External appearances and names of components ① Operation panel ⑥ Handle (ro

Page 3 - Your machine is …

Names of components GAW-185ES2 - 8 - 1-3 Operation panel and names of components No. Name 1 *Digital monitor (*Model GAW-150ES2D only) 2 Wel

Page 4 - Contents

Names of components GAW-185ES2 - 9 - 1-4 Digital display monitor ①Welding current meter ②Set / actual current indicator ③ODO meter

Page 5 - For safe use of the machine

Names of components GAW-185ES2 - 10 - (3) Time interval meter(TRIP) ・Time interval meter is built with "A" and "B". When it

Page 6

Periodic inspection and maintenance GAW-185ES2 - 28 - 2. Conveyance and installation 2-1 Precautions for conveyance of the machine CAUTION: Remo

Page 7

Periodic inspection and maintenance GAW-185ES2 - 29 - 2-2 Precautions for installation of the machine DANGER: Poisoning caused by exhaust gas •

Page 8

Periodic inspection and maintenance GAW-185ES2 - 30 - 3. Operation 3-1 Pre-operational inspection DANGER: Personal injury ▪ There are componen

Page 9

Periodic inspection and maintenance GAW-185ES2 - 31 - [Caution]: Do not mix engine oil of different kinds. It is because properties of

Page 10 - 1. Names of components

Periodic inspection and maintenance GAW-185ES2 - 32 - (2) Check of fuel level CAUTION: Fire ▪ Fuel and oil are combustible materials. Never br

Page 11

Periodic inspection and maintenance GAW-185ES2 - 33 - (3) Open the fuel cock (4) Check the spark plug Do not touch the spark plug, cable and cap,

Page 12

Thank you very much for your recent selection of a Denyo product.  This is a noise isolated engine welder & generator combined machine (hereina

Page 13

Periodic inspection and maintenance GAW-185ES2 - 34 - (7) Connection and check of battery cables Connect battery cables in correct polarity. If

Page 14

Periodic inspection and maintenance GAW-185ES2 - 35 - 3-2 Startup and running Make sure that no obstacle is located in the range of 1 m from t

Page 15

Periodic inspection and maintenance GAW-185ES2 - 36 - Push Push

Page 16 - DANGER

Periodic inspection and maintenance GAW-185ES2 - 37 - [Caution]: Do not turn the starter switch while the engine is running. ▪ If abnormal vibratio

Page 17

Periodic inspection and maintenance GAW-185ES2 - 38 - 3-3 Stopping (1) The engine revolution drops when the slow down switch is push

Page 18 - CAUTION

Periodic inspection and maintenance GAW-185ES2 - 39 - 3-4 After stopping (1) In case it is intended that the welder will not be used for a certai

Page 19 - Red mark

Periodic inspection and maintenance GAW-185ES2 - 40 - 3-5 Protective devices The welder is equipped with protective devices indicated below that ac

Page 20

Periodic inspection and maintenance GAW-185ES2 - 41 - 4. Welder operation 4-1 Warning on matters to be observed prior to operation DANGER: Make

Page 21

Periodic inspection and maintenance GAW-185ES2 - 42 - (4) For welding of the ceiling, floor, wall or the like, remove hidden combustible materials.

Page 22

Periodic inspection and maintenance GAW-185ES2 - 43 - CAUTION: Wear protective equipment for protecting you and other people against fum

Page 23

If you any doubt arises or if you want to learn more about maintenance of the machine, please do not hesitate to contact us. When you contact us for a

Page 24

Periodic inspection and maintenance GAW-185ES2 - 44 - CAUTION: Examine the following matters for preventing electromagnetic hazards. Furt

Page 25

Periodic inspection and maintenance GAW-185ES2 - 45 - 4-2 Selection of welding cable The longer the welding cable and the larger the current, a we

Page 26

Periodic inspection and maintenance GAW-185ES2 - 46 - Reversed polarity (+) ------- Welding electrode holder (-) -------- Ground (base metal) Deposit

Page 27 - 4. Welder operation

Periodic inspection and maintenance GAW-185ES2 - 47 - 4-4 Adjustment of welding current (1) Adjust welding current with the welding current regul

Page 28

Periodic inspection and maintenance GAW-185ES2 - 48 - 4-5 Slow down unit (1) This unit is provided for noise prevention and fuel saving during

Page 29

Periodic inspection and maintenance GAW-185ES2 - 49 - 4-6 Dutry cycle No matter how tough a person may be, he will be exhausted if he keeps workin

Page 30

Periodic inspection and maintenance GAW-185ES2 - 50 - welding work. [Caution]: Do not use this welder for any purpose other than welding. 4-8 Volta

Page 31

Periodic inspection and maintenance GAW-185ES2 - 51 - Select a grounding rod and perform grounding work so that the grounding resistance is no higher

Page 32

Periodic inspection and maintenance GAW-185ES2 - 52 - 5. Periodic inspection and maintenance DANGER: Personal injury • There are components rotatin

Page 33

Periodic inspection and maintenance GAW-185ES2 - 53 - 5-1 General inspection and maintenance prior to Operation (1) Check for loose, missing, da

Page 34

- 1 - Contents For safe use of the machine 1. Names of component  Knowledge to be acquired before use of the machi

Page 35

Periodic inspection and maintenance GAW-185ES2 - 54 - 5-3 Inspection and maintenance of once every 50 hours (1) Cleaning of air cleaner elemen

Page 36

Periodic inspection and maintenance GAW-185ES2 - 55 - tester of 500V, to check whether there is more than 1MΩ. Do not use the insulation r

Page 37

Long-term storage of the machine GAW-1850ES2 - 56 - 6. Troubleshooting Causes for troubles and actions to be taken against them Almost all the troub

Page 38

Long-term storage of the machine GAW-1850ES2 - 57 - 6-2 Troubleshooting chart Trouble phenomenon Probable cause Action Welding No arc is

Page 39

Long-term storage of the machine GAW-1850ES2 - 58 - 7. Long-term storage of the machine Observe the following instructions for permitting the machi

Page 40 -

Conveyance and installation GAW-185ES2 - 59 - 8. Servicing data 8-1 External dimensions and appearance drawing

Page 41

Conveyance and installation GAW-185ES2 - 60 - 8-2 Specification Type GAW-185ES2 DC welding power supply Rated output kW 4.58 Rated voltage V

Page 42 - 6. Troubleshooting

Conveyance and installation GAW-185ES2 - 61 - 8-3 Generator wiring diagram

Page 43

Conveyance and installation GAW-185ES2 - 62 - 8-4 Engine wiring diagram

Page 44

Conveyance and installation GAW-185ES2 - 63 - 8-5 Attachment Starter key Plug wrench Instruction manual Engine instruction manual

Page 45 - 8. Servicing data

For safe use of the machine GAW-185ES2 - 2 - For safe use of the machine  Although the machine has been designed and produced with safety f

Page 46 - 8-2 Specification

For safe use of the machine GAW-185ES2 - 3 -

Page 47

For safe use of the machine GAW-185ES2 - 4 - DANGER: Electric shock • Never touch electrical components such as output terminal and internal wiring

Page 48

For safe use of the machine GAW-185ES2 - 5 - CAUTION: Burn injury Never open the following places while the machine is running and also immediately

Page 49

For safe use of the machine GAW-185ES2 - 6 - CAUTION: Casualty caused by battery (1) Casualty caused by battery electrolyte Be careful so as not to

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